Related pages
|
Materials on Shafting.Info
Images and videos used on the Shafting.Info site are to the best of our knowledge public domain. Anything found to be breaching copyright will be removed immediately. Articles on the Shafting.Info site remain the property of the writer/submitter and the opinions stated in these articles are not necessarily the opinions of the Shafting.Info site or its editors.
Shafting comes in many types of materials from plastics, through soft alloys, hardened steels and even titanium.
Following is a brief description of some of the more common materials.
12L14 Cold Rolled Steel
Also known as Lead Steel, it is easily machinable. Not weldable due to high
sulphur content. Unhardened.
17-4 PH Stainless Steel
Also known as 630 Stainless Steel containing 17% chromium and 4% nickel.
Precipitation-hardening martensitic stainless steels have corrosion resistance
comparable to austenitic varieties, but can be precipitation-hardened to even
higher strengths than the other martensitic grades.
303 Stainless Steel (A1)
303 is a free-machining stainless steel. The free-machining characteristics
are provided by adding sulphur and/or selenium. Using 303 stainless steel can be
more cost effective than using other stainless steels since 303 takes less time
to machine, machine tool bits will last longer. 303 is similar to 304 grade (A2
or 18/8) but is easier to machine.
304 Stainless Steel (A2, 18-8)
304 stainless steel is easy to machine and very widely used. Due to the wide usage, 304 stainless steel is usually cheaper than other grades when purchased in the unmachined form. It should always be remembered though, that finished machined parts have their own input costs. It can't be assumed that two similar sized shafts will be cheaper in 304 stainless than in 316 stainless simply because the base material cost is cheaper.
316 Stainless Steel (A4)
316 Stainless Steel is used when the product will be exposed to a highly
corrosive environment. 316 stainless steel contains molybdenum. The nickel
content is 10%. Molybdenum, in conjunction with chromium, provides superior
resistance to corrosion due to chlorides. 316 stainless steel is subject to
attack if very high levels of chlorine are used for extended periods of time.
316 stainless steel is non-magnetic. Its machinability is similar to 304
stainless steel, and its material cost is usually much higher than 303 or 304
stainless steel. 316 steel is used in the manufacture and handling of food and
pharmaceutical products where it is often required in order to Minimise
metallic contamination. It is also known as "marine grade"
stainless steel due to its increased resistance to chloride corrosion compared
to type 304.
400 Grades of Stainless Steel
Martensitic stainless steels, with
lower chromium levels, no nickel, and high carbon content, these steels may be
heat-treated to have favourable characteristics of high strength and toughness.
Some common 400 grades include 416 and 440C. The material is magnetic and corrosion resistance is not as great as 300 grades.
416 Grade Stainless Steel
A magnetic mid grade alloy used for it's strength, durability and magnetic properties. It can be hardened, and is easy to machine due to additional sulphur.
440C Grade Stainless Steel
Contains more carbon which allows for much better edge retention when the
steel is heat treated properly. It can be hardened to Rockwell 58 hardness,
making it one of the hardest stainless steels. 440C grade is most often used in precision ball bearings, giving them
hardness characteristics close to that of chrome steel and better corrosion resistance.
Aluminium
The aluminium shafting is produced by Igubal and is recommended for use with
Igubal Drylin Bearings only. It is light weight and easy to machine. It is relatively soft and is not recommended for supporting linear ball bearings.
Ck53 / Cf53
Chrome Vanadium Alloy
A high strength steel which is often used for linear bearing shafting due to
it's ability to be hardened and ground to very smooth finishes. Not corrosion
resistant.
C1060
A high strength steel which is often used for linear bearing shafting due to
it's ability to be hardened and ground to very smooth finishes. Not corrosion
resistant.
Silver Steel
Also known as tool steel or drill rod. Used for general purpose applications.
Due to the high carbon content this product is very shiny, but it lacks the
corrosion resistance of stainless steel. Drill rod or tool steel can be supplied in heat treated or untreated form.
When referring to silver steel shafting we usual mean the heat treated form. Silver steel has also come to be a generalisation for shafting of all types.
If somebody makes mention of "silver steel" it could be worthwhile clarifying if they specifically mean hardened tool steel or
if they simply mean "hardened shafting". Many applications calling for silver steel could adequately be catered for using
hardened chrome steel or stainless steel shafting. In all cases where offering an alternative to a specified product you should consult an engineer
or the manufacturer of the equipment.
Nickel Plated Steel
Standard unhardened steel with a nickel plating for corrosion resistance and
a shiny appearance.
Composition of Various Materials
The main component of these steels is Fe (Iron) with the addition of the elements shown in the following chart.
|
Chrome Steel
|
|
% Composition
|
C |
Si |
Mn |
P |
S |
Ni |
Cr |
Mo |
| Grade SAE52100 (SUJ2, 100Cr6)
|
<0.95 ~ 1.10 |
<0.15 ~ 0.35 |
<0.501 |
<0.026 |
<0.026 |
- |
1.30 ~ 1.60 |
<0.081 |
|
Austenitic Stainless
|
|
% Composition
|
C |
Si |
Mn |
P |
S |
Ni |
Cr |
Mo |
| Grade 303 (SUS303, 303S31, X8CrNiS189, 1.4305)
|
<0.101 |
<1.001 |
<2.001 |
<0.046 |
>0.15 |
8.00 ~ 10.00 |
17.00 ~ 19.00 |
- |
| Grade 304 (SUS304, 304S16, XDCrNi189, 1.4301)
|
<0.081 |
<1.001 |
<2.001 |
<0.046 |
<0.031 |
8.00 ~ 10.50 |
18.00 ~ 20.00 |
-
|
| Grade 316 (SUS316, 306S16, X15CrNiMo1810. 1.4401)
|
<0.081 |
<1.001 |
<2.001 |
<0.046 |
<0.031 |
10.00 ~ 14.00 |
16.00 ~ 18.00 |
2.00 ~ 3.00 |
|
Martensitic Stainless
|
|
% Composition
|
C |
Si |
Mn |
P |
S |
Ni |
Cr |
Mo |
|
Grade 410 (SUS410, 410S21, X10Cr13, 1.4006)
|
<0.151 |
<1.001 |
<1.001 |
<0.041 |
<0.031 |
<0.601 |
11.50 ~ 13.50 |
- |
|
Grade 416 (SUS416, 416S21, X12CrS13, 1.4005)
|
<0.151 |
<1.001 |
<1.251 |
<0.041 |
<0.031 |
- |
12.00 ~ 14.00 |
- |
|
Grade 440C (SUS440C, AISI440C, X102CrMo17, 1.4125)
|
0.95 ~ 1.2 |
<1.001 |
<1.001 |
<0.041 |
<0.031 |
- |
16.00 ~ 18.00 |
<0.751 |
|
Ferritic Stainless
|
|
% Composition
|
C |
Si |
Mn |
P |
S |
Ni |
Cr |
Mo |
|
Grade 430 (SUS430, 430S17, X8Cr17, 1.4016)
|
<0.121 |
<0.751 |
<1.001 |
<0.041 |
<0.031 |
<0.601 |
16.00 ~ 18.00 |
- |
- C - Carbon
- Si - Silicon
- Mn - Manganese
- P - Phosphorous
- S - Sulphur
- Ni - Nickel
- Cr - Chromium
- Mo - Molybdenum
Useful information about precision ground shafting is available in the links below and to the right of this page.
Where to purchase shafting
Small Parts and Bearings
Precision shafting for small industrial and hobby applications. Shipping daily to USA, England, Asia and most worldwide destinations.
www.smallparts.com.au
Miniature Bearings Australia
Wholesale precision shafting for small industrial and hobby applications.
www.minibearings.com.au
H.E. Supplies (Hobby Engineering)
Precision shafting and semi-precision rod for all types of small dynamic hobbies including remote control cars, boats, planes, helicopters and other models.
www.hobbyparts.com.au
|